ENGINEERING: WATER SYSTEMS

We compromise modified water systems for any request. Gear is able to create a unit according to your specific requirements. As a company we are able to make a full comprehensive system according to your flow rates and water quality, including tanks, pumps, stands, mobile units and valves. The company can also include all of the following in your water system: UV sterilization, purification, filtration, reverse osmosis, ozone and heavy metal removal. From your request all of the above may not be required, which is why we will offer the exact unit mandatory, without the unnecessary cost.

CUSTOM MADE WATER SYSTEMS

FILTRATION SYSTEM

If you need to process over 12 or more litres per minute, or if an incoming water line is 1.5" in diameter or larger, you may need a commercial water treatment system. We can also install a water purification device capable of removing a specific contaminant, such as arsenic, fluoride, nitrates, tannins, etc. In some manufacturing processes and hospitals you may need an industrial water filter to provide high purity DI water.

 

Gear can mount a typical large tank-based Commercial Water Filtration system consists of one or more media holding, Poly Glass mineral tanks with a mechanical all-brass valve or an electronic metered Fleck® controls. With our units also include a electronic controls that are self-backwashing. A second group consists of Commercial Reverse Osmosis Systems capable of filtering from 500 up to 10,000 litres per day.

Commercial Water Filters, Industrial Water Filtration Systems

Our Commercial Water Filters are ideal Filtration Systems for removing many water contaminants on large scale in places such as large private residences, businesses, manufacturing facilities, apartment buildings, retail establishments, restaurants and schools.

 

Any one of these businesses can benefit from a commercial water filtration system:

  • Hospitals and Nursing Homes
  • Medical and dental offices
  • Office buildings
  • Apartment buildings
  • Restaurants
  • Health Clubs
  • State Parks
  • Laundromats
  • Shopping centers
  • Hotels, Motels, Reception Halls
  •  Factories
  • Nurseries, fish and pet stores
  • By Industry
  • Oil and Gas Industry
  • Manufacturing
  • Food & Beverage
  • Commercial Real Estate
  • Hospitality
  • Retail
  • And more.

Mobile Water Systems

Our mobile water treatment solutions fall into four system categories: resin, membrane, filtration, and other water treatment. Routine applications include:

  • Clarifier by-pass / outage projects requiring total suspended solids (TSS) removal
  • Boiler feedwater to all levels of purity
  • Deoxygenation of feedwater
  • Condensate polishing
  • Total organic carbon (TOC) removal
  • Water recycling
  • Steam blow boiler make up
  • Water availability ahead of permanent plant commissioning
  • Special applications where improvements in water quality or quantity can provide value for your processes

Water Softeners

We provide products with a procedure that removes calcium, magnesium and other metals from the water; ensuring softer water is available for your necessities. The method is appropriate for household to industrial uses, as it creates the same effect, yet works on a much larger scale in an industrial application. Softer water assists in the lengthening of plumbing, piping and certain devices which come into contact with water during your applications development. It is also more compatible with soap and therefore an brilliant process to implement in a household.

Reverse Osmosis

Gear specializes in Water Purification systems for both Households and industrial sector. We have different Water Purification systems available according to your requirements. As the Water availability and a quality is decreasing it's important to protect your Family from Water contamination. Our Water Systems is one of the desired Water Purification in the country. The company has a full time service department that can service your domestic reverse osmosis system.

 

We can provide the following services:

  • Household service technicians
  • Repair and service of any reverse osmosis systems
  • Repair and service water treatment equipment such as UV sterilizers, and filtration plants

To obtain occupancy permits for new buildings, as well as for additions or reworking of water systems in existing buildings, builders must prove to inspectors that the water is safe to drink. Our industry refers to the piping that supplies potable water as the domestic water system. The domestic water system must be thoroughly cleaned and the water needs to be tested and proven safe to drink, before the building can be occupied and that’s where we fit in.

The cleaning and testing should be done by an independent party to achieve full safety certification, and Gear is particularly qualified to perform this task. Similar to independent certification of elevators and sprinkler systems, the safety of the water piped to each drinking fountain, coffee machine, and sink is paramount to ensuring tenants that a building may be safely occupied.

 

As a business we offer to sterilize and certify the safety of the domestic water systems, and do this daily for Mechanical and Plumbing Contractors. Our Service Technicians are all fully proficient to take water samples, and handle them properly for analysis by an independent laboratory, which is also fully certified to assess the safety of the water for drinking purposes.

 

The procedure involves injecting a strong solution of chlorine into the new piping at the source, and ensuring the chlorine reaches every fixture on the system. Our trained Technicians have test chemicals to verify the chlorine will sterilize all parts of the domestic water system, and must remain in contact of all parts for at least three hours to ensure maximum results. They then fully flush the system, testing again at every fixture to ensure only city water remains in the system. After flushing, a sample of the water is taken, treated with proper chemicals to ensure test validity, sealed and documented for the lab with a “chain of custody” form.

 

The independent laboratory tests this certified sample primarily for the presence of fecal coliforms, and provides a Certificate of Analysis to document whether the sample is within proper standards for drinking water. We then forward the results, stamped with the seal of our Engineer, to the contractor who needs this independent certification that the water is safe to drink, often as the final step to obtaining the occupancy permit.

Water Sterilization

De-scaling System

Gear eliminates lime scale, calcium deposits, rust and more from HVAC and process manufacturing equipment. When optimum performance for your industrial plate and frame heat exchangers, heat exchangers tubes, evaporative coolers, HVAC cooling towers, boiler tubes or chiller tubes is needed, trust our industrial de-scaling chemicals and re-circulating systems to deliver top performance.

 

 The company’s solutions removes lime scale, remove calcium and remove rust, plus other water scale build up, mud and other non-soluble deposits safely and effectively. Cleaning industrial heat exchangers tubes with our systems and descaling chemicals improves efficiencies and helps your heat exchanger deliver top performance on critical applications.

 

Scale Break industrial de-scaling liquid can be used in our de-scaling systems or directly in water cooling towers, evaporative coolers, boiler tubes, chillers, plate heat exchangers and much more. GEAR now offers customized de-scaling solutions for your business. Our in-house chemical engineering staff can analyze your scale and develop a customized solution.

Household Water Recycling

Gear has the solution for your household water recycling, grey water or rainwater harvesting system. Whether your aim is to get off the water grid, to enable you to use water when there are tight water restrictions or simply to be caring to the surroundings through water recycling, the company is here to ensure you do so with ease.

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